Umnikeli we SMT

Yintoni i-SMT Feeder?

I-feeder yinxalenye ebalulekileyo yomgca wemveliso we-SMT, ngokukodwa uxanduva lokugcina nokubonelela ngezixhobo ze-elektroniki ukuqinisekisa ukusebenza okuqhelekileyo komatshini wokubeka we-SMT. I-feeder kufuneka ibe nendawo yokugcina eyaneleyo, yamkele uyilo lwe-multi-layer ukwandisa ubuninzi bokugcina, kwaye ube nokuzinza okulungileyo kunye nokuhanjiswa okuchanekileyo kunye nokubeka imisebenzi ukuhlangabezana neemfuno ezahlukeneyo zemveliso.

Zingaphi iindidi zokubeka umatshini I-Feeder ekhoyo?

I-SMT feeder zingahlelwa ngeendlela ezininzi. Ngokwendlela yokutya, zinokuhlulwa zibe yi-tape, ityhubhu, i-tray kunye nobuninzi. I-tape feeders isetyenziselwa amacandelo afana ne-PLCC kunye ne-SOIC, i-tube feeders isetyenziselwa ukutya kwe-vibration, i-tray feeders ifanelekile kumacandelo esekethe adibeneyo e-IC, kunye ne-bulk feeders isetyenziselwa i-MELF kunye ne-semiconductor encinci yamacandelo amancinci. Ukongeza, i-feeders inokuphinda ihlelwe ngumatshini womatshini kunye nemodeli, imvelaphi kunye nokuxelisa, njl.

Umsebenzi ongundoqo we-smt mounter feeder machine

Umsebenzi we-SMT feeder kukulayisha amacandelo e-elektroniki kwi-feeder, kwaye emva koko ngokuchanekileyo uzichole kwaye uzifake kwibhodi ye-PCB ngokusebenzisa umlomo womatshini wokubeka. Iindidi ezahlukeneyo ze-feeders zifanelekile kumacandelo aneephakheji ezahlukeneyo. Umatshini wokubeka uthatha amacandelo kwi-feeder ngokusebenzisa imiyalelo kwindawo echongiweyo ukugqiba inkqubo yokubeka. Ulawulo kunye nokugcinwa kwe-feeder kubalulekile ukuqinisekisa umgangatho wemveliso kunye nokusebenza kakuhle.

Ugcinwa njani umatshini wokunyusa we-smt

1. Ukucoca imihla ngemihla: Uthuli kunye nokungcola kuya kuqokelelwa ngexesha lokusebenza kwexesha elide le-feeder, kwaye oku kungcola kuya kuchaphazela ukuchaneka kunye nokuzinza kwe-feeder. Ngoko ke, kuyimfuneko ukusebenzisa ii-agent ezikhethekileyo zokucoca kunye nezixhobo zokucoca i-feeder rhoqo.

2. Ukuhlolwa kwenkqubo yokuthambisa: Ubungakanani obufanelekileyo beoli yokuthambisa inokunciphisa ukungqubana ngexesha lokusebenza kwe-feeder kunye nokwandisa ubomi bayo benkonzo. Ngokusetyenziswa kunye nengcebiso yomenzi, ukuhlolwa rhoqo kunye nokutshintshwa kweoli yokuthambisa kuyimfuneko.

3. Ukuhlolwa kwecandelo: Ukuhlolwa ngononophelo kwamacandelo afana nezinzwa, iimotor, kunye namabhanti okuhambisa ukuqinisekisa ukuba akwimeko entle yokusebenza. Nje ukuba iingxaki ezinokuthi zifunyanwe, lungisa okanye ubuyisele amalungu awonakeleyo ngexesha.

4. Ukugcinwa rhoqo: Ngokusekelwe kwinani lamaxesha okutya ashicilelwe ngumatshini, amagcisa ogcino oluchwephesha aya kwenza ulondolozo olubanzi rhoqo, kubandakanywa nokuhlolwa komsebenzi we-sensor, ukuxinana kwe-screw, ukunxitywa kwegiya, njl.

Ngawaphi amanyathelo okhuseleko ekufuneka athatyathwe ekubekeni umatshini wokutyisa?

1. Ukhuseleko lokusebenza: Xa kulayishwa imathiriyeli, umsebenzi kufuneka anike ingqwalasela yokuba isigqubuthelo soxinzelelo se-feeder sibotshelelwe ukunqanda ukonakalisa umlomo wokufunxa. Ngexesha elifanayo, kuyimfuneko ukwahlula phakathi kwe-tape kunye ne-feeder tape yephepha ukuphepha ukufunxa kakubi.

2. Ukuhlolwa kokufakela: Xa ufaka i-feeder kumatshini wokubeka, qiniseka ukuba i-hook igxininiswe. Ukuba kukho nakuphi na ukushukuma, i-feeder kufuneka itshintshwe ngokukhawuleza kwaye abasebenzi bolondolozo kufuneka baziswe ukuba bahlolisise.

3. Ugcino: Jonga rhoqo ukuba izikrufu zokuqhobosha ze-feeder zikhululekile, kwaye rhoqo wongeza i-oyile yokuthambisa kwindawo yothumelo ukuyigcina isebenza kakuhle. Coca ukungcola kwiindawo ezifana ne-sprockets ukugcina i-feeder icocekile.

4. Iileyibhile kunye nokugcinwa: Ezinye iilebhile azinakuqhotyoshelwa kwi-feeder yomatshini wokubeka ngokuthanda, kwaye isigqubuthelo asinakubekwa ngokuthanda emva kokusetyenziswa. I-feeder engasetyenziswanga okwethutyana kufuneka ibotshelelwe ngesigqubuthelo esingaphezulu kwaye igcinwe njengoko kufuneka.

5. Amanyathelo okhuseleko awodwa: Nasiphi na isondlo esifunyaniswe sinamalungu angekhoyo asisayi kusetyenziswa. Ngexesha lokusetyenziswa, ukuba kukho imeko engaqhelekanga, umatshini kufuneka umiswe ngexesha kwaye abasebenzi abafanelekileyo kufuneka baziswe ukuba bawuphathe.

Zithini iziphumo zolondolozo olungafanelekanga lwe-SMT feeder?

1. Ukucutha ukusebenza kakuhle kwemveliso: Ukugcinwa ngendlela engafanelekanga kwe- feeder kuya kukhokelela kukusilela rhoqo kwezixhobo, ezinjengokusilela ukuchola-chola imathiriyeli, ukuxinana kwemathiriyeli, kunye nokwaphuka kwezinto. Ezi ngxaki ziya kukhokelela ngokuthe ngqo ekunciphiseni ukusebenza kakuhle kwemveliso, okuchaphazela ixesha lokuhambisa kunye nokwaneliseka kwabathengi.

2. Ukwehla komgangatho wemveliso: Ukugcinwa ngendlela engafanelekanga kwezixhasi kunokukhokelela kwiingxaki ezifana nokutenxa kwindawo yokufunxa kunye nokusetyenziswa ngokungafanelekanga kwemilomo, okuya kuchaphazela ukuchaneka kokubekwa kwaye kukhokhelele ekuncipheni komgangatho wemveliso.

3. Ukunyuka kweendleko zokugcina: Ukungaphumeleli rhoqo kunye nokulungiswa akuyi kwandisa iindleko zokulondoloza kuphela, kodwa kubangele ukuphazamiseka kwemveliso ngenxa yokunciphisa ixesha lokugcinwa, ukunyuka kwamaxabiso angathanga ngqo.

4. Ubomi besixhobo esifutshane: Ukugcinwa rhoqo kwee-feeder kunokwandisa ubomi babo benkonzo. Ukugcinwa okungafanelekanga kuya kubangela ukuguga kwangaphambili kwezixhobo kunye nokwandisa ukuphindaphinda kunye neendleko zokutshintsha izixhobo.

5. Iimeko ezithile zolondolozo olungafanelekanga ziquka:

6. Ukuhlolwa komsebenzi we-sensor onganelanga: Ukuba ukuhlolwa komsebenzi we-sensor we-feeder akukho ndawo, kunokubangela ukugwetywa kakubi okanye ukushiywa kwesixhobo, okubangela uchungechunge lweengxaki zemveliso.

7. I-screw tightness engafanelekanga: Izikrufu ezivulekileyo ziya kubangela ukusebenza kwezixhobo ezingazinzanga, ezichaphazela ukuchaneka kunye nokuzinza.

8. Iigiya ezigugileyo nezingatshintshwanga ngexesha: Iigiya ezigugileyo nezingatshintshwanga ngexesha ziya kukhokelela ekusebenzeni kakubi kwaye konyuse umngcipheko wokusilela kwesixhobo.

9. Ukungaphumeleli ukujonga ngokucophelela ukuqina kwe-pulley yebhanti kunye nokuba intwasahlobo yonakaliswe: Ukungakhathali kwezi nkcukacha kuya kubangela ukuhanjiswa kwebhanti embi kwaye kubangele iingxaki ezifana ne-jamming material.

Kutheni ukhetha ukuba sithenge indawo yokutya kunye nokubeka umatshini?

1. Iqela lobuchwephesha lobuchwephesha, kunye neqela lokulungisa le-SMT feeder. I-feeder nganye ihlolwe yi-calibrator ye-feeder kwaye inokubonelela ngengxelo epheleleyo yovavanyo.

2. I-inventory enkulu, kunye namashumi amawaka ezitokhwe unyaka wonke, inokuqinisekisa ukuhanjiswa kwexesha kunye nenzuzo yexabiso.

3. Ezinye izincedisi ze-feeder zombini zintsha kwaye ziveliswa ekhaya. Abathengi banokukhetha izixhobo ezifanelekileyo ngokwebhajethi yabo, enceda ukunciphisa iindleko kunye nokwandisa inzuzo.

4. Iqela lobugcisa lisebenza iiyure ezingama-24 ngosuku nobusuku. Naziphi na iingxaki zobugcisa zinokusonjululwa kwi-intanethi, kwaye iinjineli eziphezulu zinokuthunyelwa ukuba zibonelele ngeenkonzo zobugcisa kwisiza.