I-MFPT-M+ yi-medium-to-high amandla e-MOPA pulse laser (amandla aphakathi kwe-50W ~ 200W ngokuzikhethela) aqaliswe nguChuangxin (Chuangxin Optoelectronics). Igxininisa kwi-welding echanekileyo, ukusika isinyithi esincinci, ukucocwa komphezulu kunye noyilo oluphezulu lwe-laser lokumakisha, lugxininise ekuzinzeni okuphezulu, ukuguquguquka okuphezulu kunye ne-laser-grade-grade lasers, ijolise ngokukodwa kwiimpawu ze-laser eziphezulu eYurophu nase-United States.
2. Iinzuzo ezintandathu eziphambili
Itekhnoloji ye-Advantageous iyaliqonda ixabiso lomsebenzisi
1. Uyilo lwe-MOPA lokwenyaniso lulungelelanisa ngokuzimeleyo ububanzi be-pulse (10-1000ns) kunye ne-frequency (1-4000kHz), ixhasa imo eqhubekayo / i-pulse exutywe, kwaye isombulule iimfuno zenkqubo ezininzi ngomatshini omnye (njengentsimbi yentsimbi echanekileyo ye-welding + i-aluminium yokucoca ngesantya esiphezulu), ukunciphisa iindleko zotyalo-mali lwezixhobo.
2. Amandla aphezulu ukuya kwi-500kW (umzimba we-200W), ngokukhawuleza angena kwizinto ezibonisa izinto eziphezulu (ubhedu, igolide) ukufezekisa i-welding yobhedu, i-plating splitting kunye nezinye iinkqubo ezinzima ukujongana ne-lasers yendabuko, kwaye isivuno sanda ngaphezu kwe-30%
3. I-Zero echaphazelekayo ukushisa, indawo echaphazelekayo ukushisa (HAZ) <10μm phantsi kobubanzi obufutshane be-pulse (<20ns) Izinto ezichanekileyo ze-elektroniki (i-FPC, i-sensor) zifakwe ngaphandle kokuguqulwa, kwaye izixhobo zonyango zicutshungulwa ngaphandle kokuphazamiseka kwezinto.
4. Imbuyekezo ehlakaniphileyo i-anti-reflection design algorithm yamandla ashukumisayo + i-anti-return optical fiber components, amandla okubuyisela ukukhanya afikelela kwi-500W. Xa kusetyenzwa ubhedu, i-aluminium kunye nezinye izinto, ubomi be-laser bandiswa ngamaxesha angama-3, ukunciphisa ukugcinwa rhoqo
5. I-Industry 4.0 ehambelanayo ixhasa i-EtherCAT / PROFINET yesango lomgaqo wesango, kunye nokulayisha amandla, ubushushu kunye nezinye iinkcukacha kwinkqubo ye-MES ngexesha langempela ukuxhuma kumgca wemveliso ozenzekelayo ukufezekisa ulawulo lwemveliso yedijithali.
6. Ubomi benkonzo ende, kunye nesakhiwo se-fiber yonke, akukho sibane / i-crystal consumables, ukusebenza kakuhle kwe-electro-optical> 40%, ukhuphiswano olubanzi luyi-25% ephantsi kunabo bakhuphisana nabo, kunye neendleko ezibanzi zokusetyenziswa kwiminyaka eyi-3 yi-50% ephantsi kuneemveliso ezivela kumazwe angaphandle.
III. Iiparamitha zokusebenza eziphambili (uthatha i-200W chassis njengomzekelo)
Iiparamitha MFPT-M+ 200W Uthelekiso lwemveliso ekhuphisanayo (uphawu lwamazwe ngamazwe)
Amandla aphakathi 200W (adjustable 30-100%) 200W (uluhlu lohlengahlengiso olumxinwa)
Amandla aphezulu 500kW 300kW
Ububanzi be-Pulse ububanzi 10-1000ns (1ns step) 20-800ns (igiya esisigxina)
Uluhlu lokuphindaphinda 1-4000kHz 1-2000kHz
Umgangatho weBeam (M²) ≤1.3 ≤1.5
Ikhono lokukhanya elichasene nokubuyiswa Linokumelana ne-500W yokubuyisela ukukhanya, ngokuqhelekileyo <300W
Unxibelelwano lonxibelelwano EtherCAT+RS485+USB RS232 kuphela
IV. Iimeko zosetyenziso oluqhelekileyo
Indawo yamandla amatsha
Ibhetri yamandla endlebe yokuwelda (izixhobo zobhedu kunye ne-aluminium, isitshizi <2%)
Ukuchaneka kwe-hydrogen fuel cell bipolar plates
3C elektroniki
Ukusikwa okukhethekileyo kwentsimbi ephakathi yesakhelo sefowuni ephathwayo (akukho burr kwisixhobo sokusebenza)
Ukuthengiswa kwemodyuli yekhamera (i-soldering spot diameter <0.1mm)
Ukwenziwa kweemoto
Wire harness terminal copper alloy welding (utshintsho lokumelana <5%)
Ukucwenga komphezulu wamalungu e-injini (ngaphandle kokonakalisa i-substrate)
V. Uthelekiso lwemarike
Ubungakanani beMFPT-M+ ibhrendi yamazwe ngamazwe A Umkhuphisani wasekhaya B
Ixabiso leebrendi ezivela kumazwe angaphandle 60% 100% (benchmark) 50% yeempawu ezisuka kumazwe angaphandle
IiParameters eziguquguqukayo Ububanzi bePulse/i-frequency eguquguqukayo ngokungagungqiyo.
Inkonzo yasemva kokuthengiswa kweyure ezingama-24 impendulo eTshayina, uluhlu olwaneleyo lweendawo ezisecaleni zolwandle Umjikelo wenkxaso omde waphesheya (≥2 iiveki) Unikezelo lwenkonzo yengingqi engalinganiyo
Ubuchule bokubona obulungiselelweyo Ukubonelela ngeeparamitha zelaser + ukulungelelaniswa kwendlela Ubuncinci isibiyeli esisemgangathweni esilinganiselweyo
VI. Ukuqinisekiswa kwetyala lomthengi
Imeko 1: I-TOP3 umenzi webhetri yamandla
Imfuneko: Isantya se-Copper pole welding ≥200mm / s, izinga lokutshiza <3%
Isiphumo: I-MFPT-M + 150W i-chassis ifezekisa i-220mm / s i-welding, i-spatter i-1.8%, ithatha indawo yesixhobo sokuqala esingeniswe ngaphandle, kwaye igcina i-1.2 yezigidi ngeyunithi ngonyaka.
Ityala lesi-2: Umboneleli we-Apple FPC
Imfuneko: Ukumakishwa ngokuchanekileyo kweebhodi zeesekethe eziguquguqukayo (ububanzi bomgca ≤20μm)
Isiphumo: MFPT-M + 50W izindlu ifezekisa 15μm line ububanzi, kwaye izinga lesivuno linyuswe ukusuka 92% ukuya 99,6%.
VII. Iingcebiso zoKhetho
Iimeko apho MFPT-M+ ikhethwa:
Ukulungiswa kokuchaneka kwezinto eziphezulu ezibonisa ukukhanya (ubhedu, igolide)
Iimfuno zenkqubo (welding + ukucoca + ukumakisha okuxutyiweyo)
Uphuculo lomgca wemveliso oluzenzekelayo (kuyafuneka ulawulo lokungena kwimizi-mveliso)
Ezinye iingcebiso zokukhetha:
Iimfuno ezicocekileyo ze-ultrafast processing (<10ps) kufuneka zithathele ingqalelo iilaser zepicosecond
Ukusika isinyithi esipheleleyo, khetha uChuangxin MFSC uthotho lwefayibha eqhubekayo
VIII. Inkxaso yenkonzo
Ubungqina basimahla: Ukubonelela ngovavanyo lokwenziwa kwezinto kunye neengxelo zezixhobo zokusebenza.
Inkonzo: Ukusebenza kwisiza + inkqubo yoqeqesho lokulungiswa kweempazamo (kubandakanywa nokusetyenziswa kwesoftware yeparameter ye-AI).