I-SMT Mounter-Iphepha15

Yintoni i-smt yokukhetha kunye nokubeka umatshini?

Umatshini wokubekwa kwe-SMT sesona sixhobo sokwenziwa kombane. Inokuthi ibeke ngokufanelekileyo nangokuchanekileyo amacandelo e-elektroniki kwiiPCB ukuphucula ukusebenza kakuhle kwemveliso kunye nomgangatho. Iqukethe amacandelo afana ne-rack kunye ne-XY motion mechanism. Ukuhamba komsebenzi kubandakanya ukucazululwa komyalelo, ukuchongwa kwecandelo, ulungiso olubonakalayo, ukubekwa, kunye nokuchongwa kwesimo. Umatshini wokubeka i-SMT uneempawu zokuchaneka okuphezulu, isantya esiphezulu, ukuguquguquka, kunye nobukrelekrele. Kwinkalo yokwenziwa kombane, iiSMT (Surface Mount Technology) oomatshini bokubeka ngokungathandabuzekiyo badlala indima ebalulekileyo.

Njengesixhobo esingundoqo ekuvelisweni kwezixhobo zombane, umatshini wokubekwa kwe-SMT unokubeka ngokufanelekileyo nangokuchanekileyo amacandelo e-elektroniki kwiibhodi zeesekethe eziprintiweyo (PCBs), ngaloo ndlela uphucula kakhulu ukusebenza kakuhle kwemveliso kunye nomgangatho weemveliso zombane.

Zingaphi iindidi zoomatshini bokubeka abakhoyo?

1. Umatshini wokubeka ngesantya esiphezulu:Umatshini wokubeka isantya esiphezulu sesinye sezixhobo eziphambili kumgca wokuvelisa we-SMT. Isetyenziswa ikakhulu ukubeka ngokukhawuleza nangokuchanekileyo amacandelo amancinane e-elektroniki kwii-PCBs (iibhodi zeesekethe eziprintiweyo).

Olu hlobo lwezixhobo luhlala lunesantya esiphezulu sokubeka kunye nokuchaneka, esinokuhlangabezana neemfuno zemveliso enkulu kunye nomgangatho ophezulu.

Imimandla yesicelo sayo ibanzi, ibandakanya i-elektroniki yabathengi, izixhobo zonxibelelwano, i-automotive electronics kunye namanye amacandelo.

2. Umatshini we-SMT onemisebenzi emininzi:Umatshini we-SMT osebenzayo sisixhobo esidibanisa imisebenzi emininzi yokunyuka. Inokusingatha amacandelo obungakanani obuhlukeneyo kunye neentlobo ngexesha elifanayo, kubandakanywa ishidi, iplagi-in, izinto ezikhethekileyo, njl.

Olu hlobo lwezixhobo luguquguquka kakhulu kwaye lufanelekile kwimveliso yebhetshi encinci kunye nephakathi, ngakumbi kwiimeko zemveliso apho iintlobo kunye neenkcukacha zamacandelo kufuneka zitshintshwe rhoqo.

Imisebenzi ephambili yomatshini we-SMT

Isantya esiphezulu se-SMT:Umatshini we-SMT we-SMT unokunyusa ngokukhawuleza amacandelo e-elektroniki kwiibhodi zesekethe eziprintiweyo, kunye nesantya esinyukayo samashumi amawaka amaqhekeza ngomzuzwana, ukuphucula kakhulu ukusebenza kakuhle kwemveliso.

Ukubekwa kokuchaneka okuphezulu:Umatshini we-SMT we-SMT usebenzisa isixokelelwano sokubonwa esichanekileyo esichanekileyo ukuchonga ngokuchanekileyo kunye nokubeka indawo yamacandelo e-elektroniki ukuqinisekisa ukuchaneka kokunyuka.

Ukutya okuzenzekelayo:Umatshini we-SMT we-SMT uxhotyiswe ngesondlo esizenzekelayo esikwazi ukulayisha ngokuzenzekelayo amacandelo e-elektroniki, ukuphepha iimpazamo kunye nenkunkuma ebangelwa kukusebenza ngesandla.

Ugcino lomsebenzi:Ukusebenza ngokuzenzekelayo komatshini we-SMT we-SMT kunokusindisa kakhulu iindleko zabasebenzi kunye nokuphucula ukusebenza kakuhle kwemveliso.

Phucula umgangatho wemveliso:Ngenxa yokuchaneka okuphezulu kokubekwa koomatshini bokubekwa kwe-SMT, izinga lempazamo lingancitshiswa kwaye umgangatho wemveliso unokuphuculwa.

Uyigcina njani i-SMT Mounter

1. Ukucoca imihla ngemihla:Uhlambulule rhoqo umphezulu kunye namacandelo angaphakathi omatshini wokubeka ukususa uthuli kunye nokungcola. Nika ingqalelo ekusebenziseni izixhobo ezifanelekileyo zokucoca kunye ne-detergents ukuphepha umonakalo kwisixhobo.

2. Ukuthambisa iindawo ezihambayo:Gcoba rhoqo iindawo ezihambayo zomatshini wokubeka ukunciphisa ukunxiba kunye nokuphucula ukusebenza kakuhle kwezixhobo. Sebenzisa izithambiso ezifanelekileyo kwaye uqinisekise ukuba izithambiso azonakalisi ezinye iindawo zesixhobo.

3. Ukucocwa kweenzwa kunye nezixhobo zamehlo:Uhlambulule rhoqo i-sensor kunye nezixhobo ze-optical zomshini wokubeka ukuqinisekisa ukusebenza kwazo okuqhelekileyo. Nika ingqalelo ekusebenziseni amalaphu athambileyo kunye nezicoci ezifanelekileyo ukunqanda ukukrwela okanye ukonakalisa la malungu anovakalelo.

4. Ukuhlolwa kwesondlo:Jonga rhoqo i-feeder yomatshini wokubeka ukuqinisekisa ukusebenza okuqhelekileyo kwetreyi kunye nesondlo. Nika ingqalelo ekutshintshweni kwamalungu awonakeleyo okanye asele egugile.

5. Ukuhlolwa komlomo kunye nokutshintshwa:Jonga rhoqo umbhobho womatshini wokubeka ukuqinisekisa ukuba imilo kunye nomsebenzi wayo uqhelekile. Ukuba i-nozzle igugile kakhulu, kufuneka itshintshwe ngexesha.

6. Ukulungisa ingxaki:Xa umatshini we-SMT usilela, imbangela kufuneka ifunyanwe kwaye ilungiswe kwangethuba. Ukuba uhlangabezana nengxaki engenakusombululeka, unokufuna inkxaso yobugcisa kumenzi wezixhobo.

7. Uqeqesho lwabasebenzi:Uqeqesho lwarhoqo lwenziwa kubasebenzi kunye nabasebenzi bolondolozo lomatshini we-SMT ukuphucula izakhono zabo ukuze bakwazi ukugcina nokusebenzisa umatshini we-SMT.

8. Imveliso yokhuseleko:Ukuqinisekisa ukusebenza ngokukhuselekileyo komatshini we-SMT kwaye uthobele imithetho efanelekileyo yemveliso yokhuseleko. Ukuhlolwa kokhuseleko rhoqo kuqhutywa kumatshini we-SMT ukuqinisekisa ukusebenza ngokukhuselekileyo kwezixhobo.

Ngawaphi amanyathelo okhuseleko e-SMT Chip Mounter?

1. Xa umatshini usebenza, umqhubi kufuneka asebenze ngononophelo kwaye angaze abeke intloko okanye izandla zakhe kuluhlu lomatshini ukuphepha iingozi.

2. Akuvunyelwe ngokungqongqo ukujonga umatshini ngexesha lokusebenza. Ukuba umatshini osebenzayo uyasilela, umatshini kufuneka uhlolwe xa umatshini umisiwe.

3. Xa umqhubi ehlola ukusilela komatshini, akuvumelekanga ngokungqongqo ukuba nabani na aqalise umatshini, kwaye uphawu lwesilumkiso oluvimbela ukuvala iswitshi ngexesha lokugcinwa lufanele luxhonywe.

4. Xa uhambisa ngesandla amacandelo kwisixhobo, kuyimfuneko ukuqinisekisa ukuba amacandelo aphethwe ngesandla ngamalungu anokuthi athwale amandla okuthintela umonakalo kwizinto zezixhobo ngenxa yokungakwazi ukuthwala amandla;

5. Xa uyalela izixhobo zokusebenza ukuba zihambe ngokwahlukileyo, kuyimfuneko ukuqinisekisa ukuba intloko yokubeka igcinwe kwindawo ephakamileyo eyaneleyo kwaye ayiyi kubetha umzila wesikhokelo okanye ezinye iindawo.

6. Ukuba i-alamu engaqhelekanga okanye isandi esingaqhelekanga senzeke ngexesha lokusetyenziswa kwesixhobo, qala ngokumisa yonke imisebenzi kwaye uxelele ochwepheshe ukuba basombulule ingxaki kwisayithi. Akuvumelekanga ngokungqongqo ukuthatha amanyathelo ngasese kwaye utshabalalise indawo yengozi.

7. Akuvunyelwe ngokungqongqo ukudibanisa kunye nokudibanisa i-feeder ngexesha lokusebenza kwezixhobo, ezinokulimaza kalula i-lens laser;

8. Xa ugcina okanye uhlambulula ngaphakathi kwesixhobo, kunqatshelwe ngokungqongqo ukusebenzisa isibhamu somoya ukuvuthela amacandelo kwiindawo ezichanekileyo, ezinokuvimba ngokulula umatshini.

9. Akuvumelekanga ngokungqongqo ukusebenzisa amandla akhohlakeleyo kunye nokusebenza kakubi xa udibanisa kwaye udibanisa i-feeder. Xa intloko yokubeka ibekwe ngaphezu kwe-feeder, kunqatshelwe ngokungqongqo ukukhupha i-feeder.

10. Xa ulungelelanisa ububanzi bomzila, umshini wokubeka umatshini kufuneka ube malunga ne-1mm ububanzi kune-substrate. Ukuba limxinwa kakhulu, kulula ukuxinga, kwaye ukuba libanzi kakhulu, kulula ukulahla ibhodi.

Zithini iziphumo zolondolozo olungafanelekanga koomatshini bokubekwa be-SMT?

Ukugcinwa okungafanelekanga koomatshini bokubeka kunokukhokelela kwimiphumo eyahlukeneyo, kubandakanywa ukwehla kwemveliso, iingxaki zomgangatho wemveliso, kunye nomonakalo wezixhobo. Ezi ngxaki aziyi kuchaphazela kuphela ishedyuli yemveliso yenkampani kunye nolawulo lweendleko, kodwa zinokuba nefuthe elibi kumgangatho wemveliso kunye nokwaneliseka kwabathengi.

Okokuqala, ukugcinwa okungafanelekanga koomatshini bokubeka kuya kukhokelela ekunciphiseni ukusebenza kakuhle kwemveliso. Ngenxa yokutshatyalaliswa kobushushu okanye ukuhamba kakubi kwegesi ngaphakathi kwesixhobo, isixhobo sinokutshisa kakhulu, okukhokelela ekusebenzeni okungazinzanga, okanye ukusilela okufana nomkhenkce, okuchaphazela kakhulu ishedyuli yemveliso. Ukongeza, ukunxiba kunye nokukrazula ngaphakathi kwesixhobo kunye noseto lweparameter engalunganga kuya kukhokelela ekunciphiseni ukusebenza kakuhle kwemveliso, kuba ezi ngxaki ziya kubangela ukuba isixhobo sivalwe rhoqo ukulungiswa kunye nohlengahlengiso.

Okwesibini, ukugcinwa okungafanelekanga koomatshini bokubeka kuya kukhokelela kwiingxaki zomgangatho wemveliso. Iingxaki zomgangatho oqhelekileyo zibandakanya iindawo ezingekhoyo, iinxalenye zecala, iinxalenye zeflip, ukungahambi kakuhle kwecandelo, kunye nokulahleka kwecandelo. Ezi ngxaki aziyi kwandisa kuphela izinga lokusebenza kwakhona, kodwa zichaphazela umgangatho jikelele wemveliso kunye nokwaneliseka kwabathengi. Ngokomzekelo, ukungahambi kakuhle kwecandelo kunye nokulahlekelwa kunokubangela ukungasebenzi kakuhle kwemveliso, ngelixa iindawo ezingekhoyo kunye neengxenye zecala ziya kuchaphazela ingqibelelo kunye nokuzinza kwemveliso.

Okokugqibela, ukugcinwa ngokungafanelekanga koomatshini bokubeka nako kuya kukhokelela kumonakalo wesixhobo. Ngenxa yokungabikho kokucocwa kunye nokugcinwa ngexesha elifanelekileyo, i-shaft ehambayo, i-screw lead, i-rail yesikhokelo kunye nezinye iindawo zezixhobo zinokuphelelwa ngenxa yokuqokelela uthuli kunye negrisi, okuya kuchaphazela ukuchaneka kunye nobomi benkonzo yezixhobo. Ukongeza, igrisi kunye nothuli kwindlela yegesi inokubangela ukuba indlela yegesi ivalwe, idle izitywina zangaphakathi kunye namacandelo afana nevalve ye-solenoid kunye ne-vacuum generator, kwaye ichaphazele ngokunzulu ukusetyenziswa okuqhelekileyo kwesixhobo.

Kutheni ukhetha ukuba sithenge umatshini wokubekwa kwe-SMT

1. Inkampani inamakhulu oomatshini bokubekwa kwe-SMT kwisitokhwe unyaka wonke, kwaye zombini umgangatho wezixhobo kunye nexesha lokuhanjiswa liqinisekisiwe.

2. Kukho iqela lobuchwephesha leengcali ezinokubonelela ngeenkonzo zobugcisa zodwa ezifana nokufuduswa, ukulungiswa, ukugcinwa, ukuhlolwa ngokuchanekileyo kwe-CPK, ukulungiswa kwebhodi, ukulungiswa kweemoto, ukulungiswa kwe-feeder, ukulungiswa kwentloko, ukuphuculwa kwesoftware, uqeqesho lobugcisa, njl. oomatshini

3. Ukongeza kwizinto ezitsha zoqobo kwisitokhwe, sikwanazo nezixhobo zasekhaya, ezinje ngamabhanti, imilomo, izihluzi. Imibhobho yomoya, njl., Sinefektri yethu yokuvelisa, eye yanceda abathengi banciphise iindleko zokusebenza kunye nokwandisa imida yenzuzo kumlinganiselo omkhulu.

4. Iqela lethu lobugcisa lisebenza iiyure ezingama-24 imini nobusuku. Kuzo zonke iingxaki zobugcisa eziqubisana nemizi-mveliso ye-SMT, iinjineli zinokucwangciswa ukuba ziphendule imibuzo ekude nangaliphi na ixesha. Ngeengxaki zobugcisa ezintsonkothileyo, iinjineli eziphezulu zinokuthunyelwa ukuba zibonelele ngeenkonzo zobugcisa kwisiza.

Isishwankathelo, umatshini wokubeka ngokungathandabuzekiyo sesona sixhobo sibalulekileyo kwi-SMT kunye nezixhobo ezibiza kakhulu. Xa ukhetha ababoneleli abafanayo, ngaphezu kwe-inventory kunye neenzuzo zexabiso, ingqalelo ekhethekileyo kufuneka ihlawulwe ukuba ngaba umthengisi uneqela lezobugcisa bezobugcisa, elidlala indima ebalulekileyo kwimveliso eqhelekileyo yezixhobo kwixesha elizayo.