I-SMT AOI Factory Manufacturing - Iphepha3

Yintoni i-SMT PCB AOI

I-AOI (Uhlolo oluSebenzayo lwe-Optical Inspection) kwi-SMT bubuchwepheshe obusetyenziselwa ukujonga umgangatho wendibano yomphezulu we-PCB (iBhodi yeSekethe eShicileleyo). Isebenzisa i-high-resolution camera systems kunye ne-software processing image to find defects and error in the surface assembly process.

Zingaphi iindidi ze-SMT AOI ezikhoyo?

Isixhobo se-SMT AOI sahlulwe ikakhulu saba ziindidi ezimbini: kwi-intanethi nakwi-intanethi.

Izixhobo ze-AOI ze-intanethi zingafakwa kumgca wendibano kwaye zisetyenziswe ngaxeshanye kunye nezinye izixhobo ze-SMT ukufikelela kwi-100% yokuhlolwa okupheleleyo, kunye neqondo eliphezulu lokuzenzekelayo kwaye lilungele imveliso enkulu. Izixhobo ze-AOI ezingasebenziyo zidla ngokubekwa kwezinye iindawo ukuhlola iibhodi ze-PCB kumgca wokudityaniswa kwe-SMT. Indlela yokuhlola i-random inspection okanye ukuhlolwa kwebhetshi. Iqondo le-automation liphakathi kwaye uncedo lwezandla luyafuneka ukugqiba uhlolo.

Imisebenzi engundoqo ye-SMT AOI

1. Izinto zokuhlola:Inkqubo ye-AOI inokubona iziphene ezahlukeneyo kwi-PCB yenkqubo yokuhlanganisana komphezulu, njengokulahleka kwecandelo, i-offset, i-reverse install, i-solder engafanelekanga, isiphaluka esifutshane, isiphaluka esivulekileyo, njl.

2. Ukuphucula ukusebenza kakuhle kohlolo:Xa kuthelekiswa nokuhlola okwenziwa ngesandla, ukuhlolwa kwe-AOI kungagqibezela uhlolo lwe-PCB yomgangatho wokudityaniswa komphezulu ngokukhawuleza ngakumbi, kuphucule kakhulu ukusebenza kakuhle kohlolo, kwaye kukwaqonde nokuhlola imozulu yeeyure ezingama-24.

3. Nciphisa iimpazamo zabantu:Inkqubo ye-AOI inokwenza ngokuzenzekelayo ukuhlolwa, ukunciphisa impembelelo yezinto zabantu kwiziphumo zokuhlola, ngaloo ndlela iphucula ukuchaneka nokuthembeka kokuhlolwa kunye nokunciphisa iimpazamo zabantu.

4. Phucula umgangatho wemveliso:Ngokufumanisa kwangexesha kunye nokulungisa iziphene kwinkqubo yokuhlangana komphezulu, ukuhlolwa kwe-AOI kunokuphucula ngokufanelekileyo umgangatho wemveliso, ukunciphisa izinga elineziphene, kunye nokuqinisekisa ukuthembeka kunye nokuzinza kweemveliso.

5. Uhlalutyo lwedatha kunye nokulandelelwa:Inkqubo ye-AOI inokuvelisa iingxelo zokuhlola ezineenkcukacha kunye neerekhodi zemifanekiso, yenza uhlalutyo lwedatha kunye nezibalo kwiziphumo zokuhlola, ukunceda abavelisi bahlalutye iingxaki kwinkqubo yokuvelisa, kwaye benze ukuphuculwa komgangatho kunye nokulandeleka.

Uwugcina njani umatshini we-AOI wePCB?

Ukugcinwa kwezixhobo ze-AOI ikakhulu kubandakanya ukulungiswa kwemihla ngemihla, ukugcinwa rhoqo kunye nokusombulula iingxaki.

Ulondolozo lwemihla ngemihla

Ukugcinwa kwemihla ngemihla kusisiseko sokuqinisekisa ukusebenza okuqhelekileyo kwezixhobo. Umsebenzisi kufuneka enze uhlolo lwemihla ngemihla, kubandakanya ukujonga uxinzelelo lomoya osebenzayo, isinxibelelanisi samandla ekhompyuter, ukusebenza kwefeni, kunye nokususa izinto ezingahambelaniyo zangaphandle kumatshini. Olu hlolo kufuneka lusebenzise iindlela zoxinzelelo ezibonwayo kunye nezandla zokuqinisekisa ukuba zonke izixhobo ezihambayo azikho kwizinto zangaphandle, iinombolo ze-barometer ziphakathi koluhlu oluqhelekileyo, intambo yamandla ixhunyiwe kakuhle, i-fan isebenza ngokuqhelekileyo, kwaye ucingo lomhlaba luqinile12.

Ukugcinwa rhoqo

Ukugcinwa rhoqo kubandakanya izinto zeveki, zenyanga kunye neenyanga ezi-3/6/12 zokuhlolwa nokugcinwa kwazo. Abasebenzi bobunjineli kufuneka bazalise ezi zinto ukuze baqinisekise ukusebenza okuzinzile kwezixhobo kunye nokwandisa ubomi bayo benkonzo. Ngokukodwa, kubandakanya ukucoca ngaphakathi kwe-chassis, ukujonga ukuzinza kombane kunye ne-baseboard, kunye nokuthintela ukuqokelela uthuli.34.

Ukuphatha iimpazamo

Ngethuba lokusebenza kwesixhobo, ukuba kukho imeko engxamisekileyo okanye engaqhelekanga, amanyathelo kufuneka athathwe ngokukhawuleza. Ngokomzekelo, ukuba kukho imeko engxamisekileyo ngexesha lokuhlolwa, umbane wezixhobo kufuneka ucinywe ngokukhawuleza ukuphepha ukulimala kwiminwe; ukuba izixhobo azikwazi ukuqaliswa ngokuqhelekileyo, isidibanisi samandla kunye nefeni kufuneka zihlolwe ukuba ziqhelekile.

Ngala manyathelo okugcina angentla, ukusebenza okuzinzile kwezixhobo ze-AOI kunokuqinisekiswa ngokufanelekileyo, ukusebenza kwemveliso kunokuphuculwa, kwaye ubomi benkonzo yezixhobo bungandiswa.

Ngawaphi amanyathelo okhuseleko kuMatshini we-SMT AOI?

Awona manyathelo okhuseleko e-SMT AOI abandakanya le miba ilandelayo:

1. Cwangcisa iiparamitha ezifanelekileyo zokubona: Ngokwemeko yokwenyani yomgca wemveliso kunye neempawu zamacandelo, setha iiparamitha ezifanelekileyo zokubona ezifana nesisombululo somfanekiso, umahluko, ukukhanya, njl njl. ukubhaqwa.

2. Ukugcinwa rhoqo kunye nokulinganisa izixhobo: Gcina rhoqo kwaye ulungelelanise izixhobo ze-AOI ukuqinisekisa ukusebenza okuqhelekileyo kunye nokufumanisa ukuchaneka kwezixhobo. Ukusebenza okuzinzileyo kwezixhobo kusisiseko sokuqinisekisa ukuchaneka kweziphumo zokufumanisa.

3. Nika ingqalelo kwiimeko zokusingqongileyo: Gcina iimeko zokusingqongileyo kwindawo yokuvelisa izinzile ukuze ugweme impembelelo yezinto ezifana nokukhanya kunye nobushushu kwiziphumo zokubona. Impembelelo yeemeko zokusingqongileyo ekubhaqweni kwamehlo ayinakungahoywa1.

4. Ukuphatha kwangexesha idatha engaqhelekanga: Kwidatha engaqhelekanga efunyenwe kwisistim ye-AOI, kuyimfuneko ukuba icutshungulwe kwaye ihlalutywe kwangethuba, kufunyanwe izizathu kwaye kuthathwe amanyathelo angqinelanayo ukuyiphucula. Oku kunceda ukufumana nokusombulula iingxaki ngexesha.

Zithini iziphumo zokugcinwa ngokungafanelekanga koomatshini be-SMT AOI?

Ukugcinwa ngendlela engafanelekanga kwe-SMT AOI kunokukhokelela kwiintlobo ngeentlobo zeziphumo, kubandakanywa ukungagwetyelwa kakuhle, ukuphoswa kwesigwebo, ukusilela kwesixhobo kunye nemiba yokhuseleko.

Okokuqala, ukugcinwa ngokungafanelekanga kwe-SMT AOI kunokukhokelela ekugwetyweni ngendlela engeyiyo kunye nesigwebo esiphosiweyo. Ngenxa yokuba izixhobo zinokuba nokungaqondakali ekuqondeni kwamalungu e-solder, okanye ezinye ii-solder joints azikwazi ukufunyanwa ngexesha lenkqubo yokubhaqa, oku kunokukhokelela ekugwetyweni kakubi kunye nesigwebo esiphosiweyo, ngaloo ndlela kuchaphazela umgangatho wemveliso. Ukongezelela, ukungafani kobuchule kunye neendlela zokucwangcisa iimpawu zamacandelo ahlukeneyo kunokukhokelela ekunciphiseni ukuchaneka kokufumanisa, ukunyusa umngcipheko wokugweba kakubi kunye nesigwebo esiphosakeleyo.

Okwesibini, ukugcinwa ngendlela engafanelekanga kwe-SMT AOI nako kunokukhokelela kukusilela kwesixhobo. Ukusebenza okuqhelekileyo kwezixhobo akunakuhlukaniswa nokugcinwa rhoqo. Ukuba ayigcinwanga kakuhle, inokubangela ukusilela kwesixhobo, kuchaphazele ukusebenza kakuhle kwemveliso kunye nomgangatho wemveliso. Ngokomzekelo, iindawo zomatshini zezixhobo zinokuphelelwa ngenxa yokungabikho kokugcinwa, okukhokelela ekunciphiseni ukuchaneka kokufumanisa; izixhobo ze-elektroniki zezixhobo zinokuba neengxaki ngenxa yothuli okanye ukubola, okuchaphazela ukusebenza kwayo okuqhelekileyo.

Okokugqibela, ukugcinwa ngokungafanelekanga kwe-SMT AOI nako kunokubangela imiba yokhuseleko. Ngexesha lenkqubo yokugcinwa kwezixhobo, abaqhubi banokujongana nemingcipheko efana nokwenzakala koomatshini, iingozi zekhemikhali, ungcoliseko lwengxolo kunye nemitha yemitha yombane. Ukuba ayigcinwanga ngokufanelekileyo, le mingcipheko inokunyuka, ibeka isoyikiso kukhuseleko kunye nempilo yabaqhubi.

Kutheni ukhethe ukuba sithenge i-SMT AOI Machine?

1. Inkampani inamakhulu e-SMT AOI kwisitokhwe unyaka wonke, kwaye zombini umgangatho wezixhobo kunye nexesha elifanelekileyo lokuhanjiswa ziqinisekisiwe.

2. Sineqela lezobugcisa leengcali ezinokubonelela ngeenkonzo zobugcisa zodwa ezifana nokufuduswa kwe-SMT AOI, ukulungiswa, ukugcinwa, ukuhlolwa kokuchaneka kwe-CPK, ukulungiswa kwebhodi, ukulungiswa kweemoto, uqeqesho lobugcisa, njl.

3. Asikuphela nje ukuba sinezixhobo ezintsha kunye nezangaphambili kwi-stock, sinazo izixhobo zasekhaya, ezifana namabhanti omzila, imithombo yokukhanya kwekhamera, njl. Sinefektri yethu yokuvelisa, eyanceda kakhulu abathengi ukunciphisa iindleko zokusebenza kunye ukwandisa imida yenzuzo.

4. Iqela lethu lobugcisa lisebenza iiyure ezingama-24 ngosuku nobusuku. Kuzo zonke iingxaki zobuchwepheshe eziqubisana neefektri ze-SMT, iinjineli zinokucwangciswa ukuba ziphendule zikude nanini na. Ngeengxaki zobugcisa ezintsonkothileyo, iinjineli eziphezulu zinokuthunyelwa ukuba zibonelele ngeenkonzo zobugcisa kwisiza.

Ngamafutshane, i-AOI ngokungathandabuzekiyo sesona sixhobo sibalulekileyo kwi-SMT. Xa ukhetha ababoneleli abafanayo, ngaphezu kwe-inventory kunye neenzuzo zexabiso, ingqalelo ekhethekileyo kufuneka ihlawulwe ukuba ngaba umthengisi uneqela lezobugcisa bezobugcisa, elidlala indima ebalulekileyo kwimveliso eqhelekileyo yezixhobo kwixesha elizayo.