As the leading precision welding fiber laser in China, HAN'S Laser HLW series is widely used in new energy batteries, 3C electronics and other fields. However, after long-term high-load operation, the equipment generally faces the following problems:
High original maintenance cost: the cost of replacing the core module is tens of thousands of yuan
Serious downtime loss: the return to the factory for maintenance cycle is usually 2-4 weeks
Lack of compatible spare parts: poor matching of non-original parts leads to secondary failures
2. Our core competitive advantages
1. Original technical qualifications
Professional maintenance service provider: Provide debugging software and technical manuals
Engineer team: average 8 years of HLW series maintenance experience, CNAS certified
Testing equipment: equipped with professional tools such as spectrum analyzer and laser power meter
2. Innovative maintenance technology (reducing costs by 50%-70%)
Failure type Traditional solution Our technical solution Cost comparison
Laser module power attenuation Replace the whole machine (¥80k+) Fiber regeneration + pump reorganization (¥25k) ↓68%
Motion control card damage Replace the whole board (¥35k) Chip-level maintenance (¥6k) ↓83%
Water cooling system failure Full set replacement (¥18k) Domestic substitution of key components (¥5k) ↓72%
3. Rapid response system
Spare parts inventory: HLW full range of core components are always available (72 hours delivery)
Emergency channel: Prioritize emergency faults on production lines (arrive at the site in 8 hours at the fastest)
Backup support: Provide temporary replacement equipment of the same model
III. Core value created for customers
1. Direct cost savings
Case: A power battery company (12 HLW-500P)
Original annual maintenance cost: ¥620,000
After adopting our solution: ¥190,000 (↓69%)
Key measures:
Laser crystal regeneration technology extends life by 3 times
Motion control board self-repair and replacement
2. Improved production efficiency
Average repair time shortened from 15 days to 3 days
Reduced sudden failure rate by 65% through predictive maintenance system
Provide welding process optimization package to increase processing speed by 20%
3. Equipment life cycle management
Establish health records for each device (power curve/alarm record)
Customized step-by-step maintenance plan (daily/monthly/annual maintenance items)
Provide technical training to enable customers to independently perform basic maintenance
IV. Typical cases of technology empowerment
A mobile phone middle frame welding production line (8 HLW-300A)
Original pain points:
Laser modules need to be replaced every quarter (¥55k/time)
Welding spatter results in a yield of only 85%
After our company intervened:
Use beam quality optimization technology to repair rather than replace modules
Load pulse waveform Database suppresses splashing
Results:
No laser module replacement in 2 years
Yield increased to 96%
V. Five reasons to choose us
Technical authority: the only third-party service provider that masters HLW series optical path reconstruction technology
Cost transparency: Provide detailed quotation before maintenance (including spare parts source description)
Quality assurance: All repairs enjoy an extended warranty of 12 months
Datadriven: Provide performance comparison report before and after maintenance
Continuous innovation: 15% annual R&D investment is used to upgrade maintenance process
Get your exclusive maintenance plan now!
Contact our chief laser maintenance engineer and get free:
"HLW Series Common Fault Self-Test Manual"
Health status assessment of your current equipment
Reshape the laser equipment after-market service standards with craftsmanship
—— Leader of one-stop solutions for laser maintenance