EdgeWave Pulsed Laser Repair

EdgeWave IS series is a short pulse laser (picosecond/femtosecond) originally produced in Germany, which is widely evaluated in the fields of brittle material processing, medical equipment manufacturing, precision electronics, etc. Its core advantages include:

Ultra-short pulse width (<10ps) realizes "cold processing" with minimal impact on hot spots

High beam quality (M²<1.3) suitable for micron-level processing

Detailed design of integrated automated production line

Common customer pain points

High maintenance cost: The original factory replacement optical module costs more than 150,000 yuan

Serious losses: International repair cycle is as long as 4-6 weeks

Complex process debugging: The main factor leads to a decrease in processing yield

II. Our core technical capabilities and cost reduction solutions

1. Optical module deep repair technology (cost reduction of 60%)

Typical faults:

Slat amplifier repair (accounting for 35% of the fault rate)

Damage to pulse dense grating (high-performance aircraft carrier)

Nonlinear crystal failure (BBO/LBO crystal deliquescence)

Innovative maintenance solutions:

Slat crystal regeneration technology:

Original factory replacement cost 80,000 yen → Our laser polishing repair only costs ¥25,000

Restore initial transmittance > 98% (verified by spectrometer)

Grating scanning optimization service:

Use German imported instrument planning (accuracy ±0.1μrad)

Avoid replacement of the entire grating set (saving more than 50,000 yen)

Crystal moisture-proof packaging upgrade:

Customized ozone protection window to extend crystal life by 3 times

2. Electronic system rapid repair (currently about 80%)

High-frequency fault module:

High-voltage power supply board (HVPS) capacitor bulge

Water cooling system flow sensor fault report

Localization solution:

Chip-level repair:

Replace TI DSP chip (¥300) vs original motherboard (¥18,000)

Sensor domestic replacement solution:

ISO-certified domestic flow meter (cost reduction of 70%)

3. Intelligent health monitoring system (preventive maintenance)

Real-time monitoring indicators:

Pulse energy fluctuation (＞±5% warning)

Coolant conductivity (＞10μS/cm trigger switch reminder)

Case effect:

The failure rate of a medical catheter processing service decreased by 65%

III. Cost comparison and customer benefits

Maintenance cost comparison (original factory vs. our solution)

Original maintenance project factory quotation Our solution Savings ratio

Slat employee replacement 80,000 yen 25,000 yen 69%

Grating component replacement 120,000 yen Adjustment and repair 30,000 yen 75%

Control mainboard repair ¥18,000 ¥2,500 86%

Annual comprehensive maintenance cost 500,000 yen 150,000 yen ↓70%

Efficiency improvement benefits

Processing stability improvement: pulse power fluctuation optimized from ±8% to ±3%

Equipment utilization from 78%→92%

IV. Successful cases

A certain OLED screen repair equipment supplier (6 EdgeWave IS200-10)

Original pain points:

The grating is sent to Germany for repair twice a year, with a single cost of ¥150,000+

Processing edge burrs exceed the standard (yield 89%)

After our company intervened:

Localized grating layout (established German standard laboratory)

Load pulse parameter package

Results:

No power grid replacement installed for 3 years

Yield increased to 96%

V. Why did we choose?

Spare parts inventory covers 90% IS series models (24-hour response)

Provide process optimization value-added services (free parameter library)

Get your customized report now!

Contact our ultrafast laser experts for free:

IS Series Common Fault Self-Test Manual

Health Assessment of Your Current Equipment

Localized service with German precision, making high-end equipment repairs no longer expensive

—— A trusted partner in the ultrafast laser field