SMT electronic material rack is an intelligent material management system based on the Internet of Things, cloud computing and WCS intermediate control, aiming to improve enterprise production efficiency and product quality. Its structure and functions are as follows:
Structure
Material: Usually an aluminum profile frame is used, which has the characteristics of rust and corrosion resistance, no sharp corners, and warping, protecting the operators. The blocking materials between the storage locations are stainless steel wire and anti-static plastic baffles.
Structure:
Type A rack: 8 layers double-sided, single layer single-sided 100 storage locations, the storage location inner width is 16mm, the storage location width is adjustable, and 1600 trays of standard 7-inch SMT tray materials can be stored.
Type B rack: 5 layers single-sided, single layer 100 storage locations, the storage location inner width is also 16mm, the storage location width is adjustable, and 500 trays of 13-inch SMT tray materials can be stored. The rack can be customized, such as the 15-inch SMT tray storage rack, which can be customized into a 4-layer single-sided rack.
Functions
Material management: Provides visual data analysis and management tools, including inventory warnings for materials and location management for material retrieval.
Location guidance: Through the corresponding relationship between LED indicators and QR codes, it assists management personnel to quickly locate and accurately retrieve materials.
Data docking: Dock with the company's ERP/MES system to achieve data interoperability and optimize production scheduling and management processes.
Safety protection: It has safe and reliable protection measures to ensure the normal operation of the system and the security of data communication.
Technical features and application advantages
Intelligent management: Using built-in sensors and identification systems, it monitors the inventory status, usage and production needs of materials in real time, automatically adjusts the material supply plan, and improves material utilization efficiency.
Automated supply: When the production line needs specific materials, the control system automatically schedules the materials in the rack according to the production plan and material requirements, and quickly and accurately delivers the required materials to the specified location.
Predictive maintenance: Predictive maintenance is performed based on historical data and real-time feedback to ensure stable operation of the equipment.
Human-computer interaction: It uses intelligent control algorithms and human-computer interaction interfaces, and the operation is simple and intuitive.
Data exchange and integration: Support data exchange and integration with other devices and systems to achieve intelligent management of production lines.
Through these features and functions, SMT electronic material racks can greatly improve production efficiency, reduce waiting time and manual intervention on the production line, reduce production costs, reduce human errors, and improve material management level