FAT-300 intelligent first-article detector is mainly used for first-article detection in the SMT production process of electronics factories. The principle of this equipment is to automatically generate a detection program for the PCBA to be the first piece by integrating the BOM table, coordinates and high-definition scanned first-piece images, quickly and accurately detect the components, and automatically determine the results, generate the first-piece report, so as to improve production efficiency and capacity, and enhance quality control at the same time.
Product features:
1. For IC chips, diodes, transistors, resistors, capacitors and other components containing characters, the system can use visual comparison technology similar to AOI for automatic comparison. Supports multi-point detection of the same component, and the programming process is simple and fast. The program is compiled once and reused many times.
2. The self-developed software system has a powerful and flexible BOM table parsing function, which can define different parsing rules for different customers' BOM tables, so as to be compatible with various BOM tables.
3. Using SQLServer database, it is suitable for big data storage, can realize multi-machine networking, centralized data management, and can be more conveniently connected to the current ERP or MES system of the enterprise through stored procedures and other methods.
4. The system receives high-definition images from the scanner and the detection data of the digital bridge, and automatically judges PASS (correct) or FALL (error). It can also manually judge PASS on the computer.
5. The software has a unique path algorithm, which automatically jumps, does not require manual switching, and has a fast test speed.
6. Coordinate data supports double-sided import.
7. After the test is completed, the test report is automatically generated, and the document can be exported in Excel/PDF format to meet the customer's circulation needs.
8. User permissions can be flexibly defined (the standard is divided into three categories of users: administrators, engineers, and inspectors) to avoid malicious deletion or misoperation.
Product advantages:
1. One person completes the test.
2. Use a more accurate LCR bridge for measurement.
3. The resistor and capacitor are manually clamped, and the system automatically determines the result, an average of 3 seconds per component. The detection speed is at least increased by more than 1 times.
4. Completely eliminate missed inspections.
5. Automatic judgment is fast and accurate, without manual judgment.
6. High-definition enlarged pictures are displayed synchronously.
7. Reports are automatically generated and can be exported to XLS/PDF documents.
8. The detection scene can be restored and the traceability is strong