juki rs-1r smt pick and place machine

JUKI RS-1R SMT machine‌ Introduction

The JUKI RS-1R is a high-performance SMT pick-and-place machine developed by JUKI, designed for high-precision and high-efficiency electronic assembly. With its advanced vision system, intelligent interface, and exceptional placement accuracy, the RS-1R is suitable for efficient placement of a wide range of electronic components. Whether for small-batch or large-scale production, the RS-1R delivers reliable performance to enhance production efficiency and reduce manufacturing costs.

JUKI RS-1R SMT machine‌ is a high-performance fully automatic SMT machine with the following main features and specifications:

Main features

‌Placement speed‌: The placement speed of RS-1R SMT machine can reach 47,000CPH (47,000 components per hour)‌.

‌Component size range‌: It can handle components from 0201 to large components, with a component size range of 0201*1 (English: 008004) to 74mm / 50×150mm‌.

‌Component placement accuracy‌: The placement accuracy is ±35μm (Cpk≧1), and the image recognition accuracy is ±30μm‌.

‌Component placement types‌: Supports placement of up to 112 components‌.

‌Operating system‌: Supports Windows XP (four language switching: Chinese, Japanese, and English)‌.

Specifications

Power supply: 380V

Weight: about 1,700Kg

Device size: 1,500×1,810×1,440mm

Substrate size: minimum 50×50㎜, maximum 1,200×370mm (two clamps)

Component height: maximum 25mm

Number of feeders: 112

Features & Benefits

• Intelligent Vision Alignment System: The RS-1R is equipped with a high-precision vision system that allows for automatic alignment, reducing the need for manual adjustments and ensuring the accuracy of every placement.

• Automatic Head Change Function: Supports automatic head swapping for various components, significantly improving production efficiency and reducing line changeover time.

• Efficient Operating Interface: The intuitive touchscreen operating system makes setup, adjustments, and controls easier, suitable for operators of all skill levels.

• Flexible Component Compatibility: The RS-1R is adaptable to a wide range of component types and sizes, including tiny 0402 components and large BGAs, meeting diverse production needs.

• Fast Setup and Calibration: Automated setup and calibration features reduce human intervention, increasing both equipment productivity and placement accuracy.

Applications and scenarios

The JUKI RS-1R SMT machine is suitable for a wide range of electronic manufacturing fields, especially for LED mounting and other high-precision, high-speed mounting requirements. Its high-speed mounting capability and wide range of component sizes make it highly competitive in the electronics manufacturing industry.

Maintenance & Support

• Easy Daily Maintenance: The RS-1R is designed with simple cleaning and maintenance procedures to ensure stable long-term operation.

• After-Sales Service: Comprehensive after-sales services are provided, including installation, setup, operator training, technical support, and regular maintenance.

• Spare Parts Supply: Timely supply of spare parts to ensure uninterrupted production.

Compatibility with Other Equipment

The JUKI RS-1R is compatible with various brands of SMT equipment such as FUJI, Yamaha, Siemens, and more, allowing seamless integration with other production line devices to enhance overall efficiency. Additionally, the RS-1R features open interfaces, making it easy to connect with automation systems, storage systems, and more, offering flexible production solutions.

FAQ

• What types of components does the JUKI RS-1R support?
  The RS-1R can handle a wide range of electronic components, from 0402 to BGA, including chips, capacitors, resistors, QFNs, and more.

• How do I perform daily maintenance on the machine?
  Daily maintenance involves cleaning the worktable, camera systems, head components, and regularly checking the machine’s functions to ensure stable operation.

• Does the RS-1R support automated production line integration?
  Yes, the RS-1R supports seamless integration with other SMT equipment and automation production line systems, enhancing overall production efficiency.

• What is the maximum payload capacity of the JUKI RS-1R?
  The maximum PCB weight capacity is 8kg, suitable for most common PCB boards.