UNIVERSAL SMT Mounter AC30

UNIVERSAL SMT Mounter AC30 Overview

The UNIVERSAL SMT Mounter AC30 is a high-performance pick-and-place machine designed for the most demanding surface-mount technology (SMT) applications. Known for its versatility, speed, and accuracy, the AC30 is the ideal solution for both high-volume production and low-mix, high-mix manufacturing environments. With innovative features and advanced technology, the AC30 helps improve productivity and reduce operational costs.

Key Features

• High-Speed Placement: The AC30 is capable of high-speed placement, handling up to 40,000 components per hour (CPH). Its fast cycle time ensures that your production line can meet tight deadlines and maximize throughput.

• Flexible Component Handling: The machine is equipped with a multi-function placement head that can handle a wide variety of components, ranging from small resistors to large connectors. Its flexible feeder system supports various component sizes and configurations, making it ideal for diverse production runs.

• Precise Placement Accuracy: With advanced vision and alignment systems, the AC30 delivers exceptional placement accuracy, ensuring minimal misplacement or defects. The high-precision placement improves the overall quality and reliability of the final product.

• User-Friendly Interface: The intuitive touchscreen interface provides easy navigation and quick setup, allowing operators to swiftly adapt to different production tasks. The machine features automated setup processes, reducing manual intervention and enhancing productivity.

• Modular and Scalable Design: The AC30 features a modular design, enabling easy upgrades and customization as your production needs evolve. Whether you’re expanding capacity or adapting to new components, the AC30 can grow with your business.

• Low Operational Costs: Designed with energy-efficient components, the AC30 helps reduce power consumption without compromising performance. Its robust construction also minimizes maintenance costs and downtime.

Applications

The UNIVERSAL SMT Mounter AC30 is widely used in industries such as:

• Consumer Electronics: Ideal for placing components on PCBs used in smartphones, tablets, and other consumer electronics.

• Automotive: Perfect for automotive electronics, including sensors, connectors, and control modules.

• Medical Devices: Ensures precision and reliability in the placement of components for medical devices and equipment.

• Telecommunications: Suitable for high-volume production of telecommunications hardware like routers, switches, and more.

Advantages

• Increased Efficiency: The AC30 maximizes production efficiency with its high-speed placement capabilities and automated setup processes.

• Improved Quality: The advanced vision systems ensure precise placement and consistent product quality, reducing rework and defects.

• Flexibility in Production: With the ability to handle a wide range of components, the AC30 is adaptable to both high-volume and low-mix production environments.

• Low Maintenance: Built for reliability, the AC30 is designed to require minimal maintenance, helping reduce operational downtime and maintenance costs.

Operating Guidelines & Maintenance Tips

1. Pre-Operation Checks: Ensure all feeders are properly loaded and configured. Verify the calibration of the placement heads to avoid misplacements.

2. Routine Cleaning: Regularly clean the nozzle and vision system to prevent dust or debris from affecting placement accuracy. Follow the manufacturer's cleaning guidelines for best results.

3. Feeder Maintenance: Inspect feeders for wear and tear, and replace worn components promptly to avoid feeder-related issues during production runs.

4. Software Updates: Periodically check for software updates to ensure your machine is operating with the latest enhancements and features.

5. Operator Training: Proper training is essential for operators to understand the machine's capabilities and to troubleshoot basic issues efficiently. Ensure that operators are regularly updated with the latest operational practices.

6. Scheduled Maintenance: Follow the recommended maintenance schedule for the AC30, including mechanical and electrical checks, to maintain optimal performance.

The UNIVERSAL SMT Mounter AC30 is a high-performance, flexible, and reliable solution for SMT manufacturing. Whether you are looking to improve production speed, enhance accuracy, or reduce operational costs, the AC30 delivers on all fronts. With easy customization, excellent support, and long-lasting durability, the AC30 is an essential asset to any modern production line.

Technical Parameters

30 spindles rotating lightning placement head

•Dual camera optics on head

•Specification speed: 0.063 seconds (57,000 cases)

•Range: (01005) 0402mm 30mm×30mm

•Visual capability 217μm pitch bumping

•PCB maximum size: w508mm X l635mm (20"×25")

•Feeder input: 136 (dual lane 8mm tape)

•Feeder type: tape