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JUKI plug-in machine JM-100 is a high-performance general-purpose plug-in machine, mainly used for automated manual plug-in processes, especially suitable for the back-end process of surface mounting in factories producing electronic substrates. JM-100 adopts a number of advanced technologies to improve the plug-in speed and expand the corresponding range of component sizes.
Technical features
High-speed insertion: JM-100 achieves high-speed component insertion by carrying the newly developed "craftsman head". The speed of the nozzle to pick up components is shortened from 0.8 seconds to 0.6 seconds, and the speed of the clamping nozzle is shortened from 1.3 seconds to 0.8 seconds. The plug-in speed is increased by 162% compared with previous machines. Expansion of component size correspondence: JM-100 has expanded the size range of corresponding components, and the maximum component height and size have increased to adapt to the insertion of more special-shaped components. 3D image recognition: By applying the phase conversion method adopted by the 3D substrate appearance inspection machine, JM-100 can more accurately identify the tip of the pin, which is suitable for components with large height differences.
Angle bending device to prevent components from floating and falling off: The newly developed angle bending device can effectively prevent components from floating and falling off after insertion, ensuring the stability and quality of the plug-in.
Visualization of production progress and actual operation results: By implementing the integrated system software "JaNets", JM-100 can realize the visualization of production progress and actual operation results, improving productivity and quality.
Application scenarios
JM-100 is suitable for various electronic manufacturing companies that require automated manual plug-in processes, especially in the back-end process of surface mounting, which can significantly improve production efficiency and plug-in quality. Its high performance and stability make it the preferred equipment for many customers.
In summary, the JUKI plug-in machine JM-100 has become an excellent equipment in the field of electronic manufacturing with its high-speed insertion, expanded component size range, 3D image recognition, angle bending device to prevent components from floating and falling off, and production progress visualization.
