Trumpf Fiber Laser redENERGY®

Trumpf redENERGY® ndi mndandanda wa ma lasers opitilira mphamvu kwambiri (CW) fiber lasers omwe adakhazikitsidwa ndi Trumpf, opangidwira kudula mafakitale, kuwotcherera, kupanga zowonjezera (kusindikiza kwa 3D) ndi chithandizo chapamwamba. Mndandandawu umadziwika chifukwa cha mphamvu zake zapamwamba za electro-optical, khalidwe labwino kwambiri la mtengo ndi mapangidwe amtundu, ndipo amagwiritsidwa ntchito kwambiri popanga magalimoto, mlengalenga, mphamvu ndi kukonza molondola.

1. Makhalidwe apakati ndi ubwino waumisiri

(1) Mphamvu zapamwamba komanso zogwira mtima kwambiri

Mphamvu yamagetsi: 1 kW mpaka 20 kW (zofunika zapakati komanso zapamwamba).

Electro-optical performance:> 40%, kuchepetsa kwambiri kugwiritsa ntchito mphamvu, kupulumutsa mphamvu yopitilira 50% poyerekeza ndi ma laser achikhalidwe a CO2.

Kuwala: mpaka 50 MW/(cm² · sr), yoyenera kuwotcherera mozama komanso kukonza zinthu zowoneka bwino.

(2) Mtengo wabwino kwambiri

Beam parameter product (BPP): <2.5 mm · mrad (mode yotsika), malo ang'onoang'ono owunikira, kuchulukitsidwa kwamphamvu kwamphamvu.

Mtengo wa M²: <1.2 (pafupi ndi malire a diffraction), kuwonetsetsa kuti kakonzedwe kabwino kabwino.

(3) Kudalirika kwamagulu a mafakitale

Mapangidwe amtundu uliwonse: palibe chiwopsezo cha kusalumikizana bwino kwa lens, anti-vibration komanso kusagwira fumbi.

Dongosolo loyang'anira mwanzeru: kuyang'anira nthawi yeniyeni ya kutentha, mphamvu, kuzizira, ndikuthandizira kukonza zolosera.

Kutalika kwa moyo:> Maola 100,000, mtengo wotsika kwambiri wokonza.

(4) Kuphatikiza kosinthika

Mapangidwe amtundu: amatha kusinthidwa kukhala maloboti, zida zamakina a CNC kapena mizere yopangira makonda.

Kugwirizana kwa mawonekedwe: kumathandizira ma protocol amakampani monga Profinet ndi EtherCAT, ndikulumikizana mosasunthika ndi makina opangira zokha.

2. Malo ogwiritsira ntchito

(1) Kudula zitsulo

Zida zowunikira kwambiri: kudula kwapamwamba kwambiri kwa mkuwa, aluminiyamu, ndi mkuwa (kukhuthala mpaka 50 mm).

Makampani opanga magalimoto: kudula mwatsatanetsatane kwa mapanelo amthupi ndi mapaipi.

(2) Kuwotchera

Kuwotcherera kwa keyhole: kuwotcherera kwa nyumba za batri yamphamvu ndi zida zamagalimoto.

Oscillating kuwotcherera: ntchito kuwotcherera lonse (monga zombo zombo).

(3) Kupanga Zowonjezera (Kusindikiza kwa 3D)

Laser Metal Deposition (LMD): Kukonza magawo amlengalenga kapena kuumba kwazinthu zovuta.

Powder Bed Melting (SLM): Kusindikiza zigawo zazitsulo zolondola kwambiri.

(4) Chithandizo cha Pamwamba

Kuyeretsa kwa Laser: Kuchotsa ma oxides achitsulo ndi zokutira (monga kukonza nkhungu).

Kuwumitsa ndi Kuyika: Sinthani kukana kwa magawo (monga midadada ya injini).

3. Magawo aukadaulo (mwachitsanzo, redENERGY G4)

Ma Parameters redENERGY G4 Zofotokozera

Wavelength 1070 nm (pafupi ndi infrared)

Mphamvu zotulutsa 1–6 kW (zosinthika)

Mtengo wamtengo (BPP) <2.5 mm · mrad

Mphamvu zamagetsi zamagetsi> 40%

Njira yozizira Kuziziritsa madzi

Kusinthasintha pafupipafupi 0-5 kHz (imathandizira kusinthasintha kwamphamvu)

Interfaces EtherCAT, Profinet, OPC UA

4. Kuyerekeza ndi opikisana nawo (redENERGY vs. lasers mafakitale ena)

Ili ndi redENERGY® (fiber) CO₂ laser Disk laser

Wavelength 1070 nm 10.6 μm 1030 nm

Mphamvu zamagetsi zamagetsi> 40% 10-15% 25-30%

Beam quality BPP <2.5 BPP ~ 3–5 BPP <2

Zofunikira pakukonza Zotsika kwambiri (zosefera) Kusintha kwa gasi/galasi kumafunika Kukonza diski kumafunikira pafupipafupi.

Zipangizo zomwe zingagwiritsidwe ntchito Chitsulo (kuphatikiza zowunikira kwambiri) Zopanda chitsulo/gawo zitsulo Chitsulo chowala kwambiri

5. Chidule cha ubwino waukulu

Kuchita bwino kwambiri - kutembenuka kwa electro-optical> 40%, kuchepetsa ndalama zogwirira ntchito.

Mtengo wapamwamba kwambiri - BPP <2.5, yoyenera kuwotcherera mwatsatanetsatane ndi kudula.

Makampani 4.0 okonzeka - amathandizira mawonekedwe a digito (EtherCAT, OPC UA).

Moyo wautali komanso wopanda kukonza - kapangidwe ka fiber-zonse, palibe chifukwa chosinthira zinthu zomwe zimagwiritsidwa ntchito.

Zomwe zimagwiritsidwa ntchito pamakampani:

Kupanga magalimoto: kuwotcherera thupi, kukonza thireyi ya batri

Azamlengalenga: titaniyamu aloyi zigawo structural kuwotcherera

Zida zamagetsi: kukonza ma gearbox amagetsi

Makampani opanga zamagetsi: kuwotcherera mkuwa mwatsatanetsatane

6. Series chitsanzo mwachidule

Model Mphamvu osiyanasiyana Mbali

redENERGY G4 1–6 kW General industrial processing, yotsika mtengo

redENERGY P8 8–20 kW Kudula mbale zokhuthala kwambiri, kuwotcherera kothamanga kwambiri

redENERGY S2 500 W–2 kW Precision micromachining, kusankha green light/UV module