SMT AOI Factory Manufacturing - Tsamba2

Kodi SMT PCB AOI ndi chiyani

AOI (Automated Optical Inspection) mu SMT ndi ukadaulo womwe umagwiritsidwa ntchito kuyang'ana mawonekedwe a pamwamba a PCB (Printed Circuit Board). Imagwiritsa ntchito makina opangira makamera apamwamba kwambiri komanso mapulogalamu opangira zithunzi kuti azindikire zolakwika ndi zolakwika pakusonkhanitsa pamwamba.

Kodi pali mitundu ingati ya SMT AOI?

Zida za SMT AOI zimagawidwa m'mitundu iwiri: pa intaneti ndi pa intaneti.

Zida za pa intaneti za AOI zitha kuyikidwa pamzere wophatikiza ndi kugwiritsidwa ntchito nthawi imodzi ndi zida zina za SMT kukwaniritsa 100% kuyang'ana kwathunthu, ndi makina apamwamba kwambiri komanso oyenera kupanga kwakukulu. Zida za AOI zopanda intaneti nthawi zambiri zimayikidwa m'malo ena kuti ziwone ma board a PCB pa mzere wa SMT. Njira yowunikira ndikuwunika mwachisawawa kapena kuyang'anira batch. Mlingo wa automation ndi wapakatikati ndipo thandizo lamanja limafunikira kuti amalize kuyendera.

Ntchito zazikulu za SMT AOI

1. Zoyendera:Dongosolo la AOI limatha kuzindikira zolakwika zosiyanasiyana pakusokonekera kwa PCB, monga kutayika kwa chigawo, kuchotsera, kuyika mobweza, kusasunthika kosakwanira, kufupikitsa, kutseguka, ndi zina zambiri.

2. Limbikitsani magwiridwe antchito:Poyerekeza ndi kuyang'anira pamanja, kuyang'anira kwa AOI kumatha kumaliza kuyang'ana kwapamwamba kwa PCB pamalo owoneka bwino, kuwongolera bwino ntchito yoyendera, komanso kuyang'anira nyengo yonse kwa maola 24.

3. Chepetsani zolakwika za anthu:Dongosolo la AOI limatha kuchita zowunikira zokha, kuchepetsa kukhudzidwa kwa zinthu zamunthu pazotsatira zoyendera, potero kuwongolera kulondola ndi kudalirika kwa zowunikira ndikuchepetsa zolakwika za anthu.

4. Limbikitsani mtundu wazinthu:Pozindikira ndi kukonza zolakwika munthawi yake, kuyang'anira kwa AOI kumatha kupititsa patsogolo mtundu wazinthu, kuchepetsa kuchuluka kwa zolakwika, ndikuwonetsetsa kudalirika ndi kukhazikika kwazinthu.

5. Kusanthula deta ndi kufufuza:Dongosolo la AOI litha kupanga malipoti oyendera mwatsatanetsatane ndi zolemba za zithunzi, kusanthula deta ndi ziwerengero pazotsatira zoyendera, kuthandiza opanga kusanthula zovuta popanga, ndikupanga kuwongolera ndi kutsata.

Momwe mungasamalire Makina a AOI a PCB?

Kukonza zida za AOI kumaphatikizapo kukonza tsiku ndi tsiku, kukonza nthawi zonse ndi kuthetsa mavuto.

Kusamalira tsiku ndi tsiku

Kusamalira tsiku ndi tsiku ndiko maziko owonetsetsa kuti zipangizozi zimagwira ntchito bwino. Wogwira ntchitoyo amayenera kuyang'ana tsiku ndi tsiku, kuphatikizapo kuyang'ana kuthamanga kwa mpweya, cholumikizira magetsi apakompyuta, ntchito ya mafani, ndikuchotsa zinthu zakunja zomwe sizikugwirizana nazo mumakina. Kuyendera kumeneku kuyenera kugwiritsa ntchito njira zowonetsera ndi zokakamiza zamanja kuti zitsimikizidwe kuti zipangizo zonse zosuntha sizikhala ndi zinthu zakunja, manambala a barometer ali mkati mwazokhazikika, chingwe chamagetsi chimalumikizidwa bwino, chowotcha chikuyenda bwino, ndipo waya wapansi ndi wolimba12.

Kusamalira nthawi zonse

Kukonza pafupipafupi kumaphatikizapo kuwunika ndi kukonza zinthu zamlungu ndi mwezi, mwezi ndi 3/6/12. Ogwira ntchito zaumisiri ayenera kumaliza zinthuzi kuti awonetsetse kuti zidazo zikugwira ntchito mokhazikika ndikukulitsa moyo wake wautumiki. Mwachindunji, kumaphatikizapo kuyeretsa mkati mwa chassis, kuyang'ana kukhazikika kwa magetsi ndi bolodi, ndikupewa kusonkhanitsa fumbi.34.

Kusamalira zolakwika

Panthawi yogwiritsira ntchito zipangizo, ngati mwadzidzidzi kapena zachilendo kukumana, miyeso iyenera kuchitidwa mwamsanga. Mwachitsanzo, ngati mwadzidzidzi pachitika ngozi panthawi yoyendera, magetsi a zipangizo ayenera kuzimitsidwa mwamsanga kuti asavulaze zala; ngati zida sizingayambike bwino, cholumikizira mphamvu ndi fan ziyenera kuyang'aniridwa ngati zili bwino.

Kudzera mu njira zokonzetsera zomwe zili pamwambazi, kugwira ntchito mokhazikika kwa zida za AOI kutha kutsimikiziridwa mogwira mtima, kupanga bwino kumatha kuwongoleredwa, komanso moyo wantchito wa zidazo utha kuwonjezedwa.

Njira zopewera makina a SMT AOI ndi ziti?

Njira zodzitetezera ku SMT AOI zikuphatikiza izi:

1. Khazikitsani magawo ozindikira oyenerera: Malingana ndi momwe zinthu zilili zenizeni za mzere wopanga ndi makhalidwe a zigawozo, ikani zizindikiro zoyenera zozindikiritsa monga kusintha kwa chithunzi, kusiyana, kuwala, ndi zina zotero. Zokonda za magawowa zimakhudza mwachindunji kulondola ndi kudalirika kwa kuzindikira.

2. Kusamalira ndi kuwongolera zida nthawi zonse: Kusamalira ndi kuyeza zida za AOI nthawi zonse kuti zitsimikizire kuti zida zake zikugwira ntchito moyenera komanso kuti zizindikirike zolondola. Kugwira ntchito kosasunthika kwa zida ndizo maziko owonetsetsa kuti zotsatira zodziwika bwino ndizolondola.

3. Samalani ndi chilengedwe: Sungani malo opangira malo okhazikika kuti musatengeke ndi zinthu monga kuwala ndi kutentha pazotsatira zodziwika. Zotsatira za zinthu zachilengedwe pakuzindikira kwa kuwala sizinganyalanyazidwe1.

4. Gwiritsani ntchito nthawi yake yolakwika: Pazinthu zomwe zadziwika ndi dongosolo la AOI, ndikofunikira kuzikonza ndikuzisanthula munthawi yake, kupeza zifukwa ndikuchitapo kanthu kuti ziwongolere. Izi zimathandiza kupeza ndi kuthetsa mavuto mu nthawi.

Zotsatira za kusakonza bwino kwa Makina a SMT AOI ndi chiyani?

Kukonzekera molakwika kwa SMT AOI kungayambitse zotsatira zosiyanasiyana, kuphatikizapo kuganiziridwa molakwika, kuphonya chiweruzo, kulephera kwa zida ndi nkhani zachitetezo.

Choyamba, kukonza molakwika kwa SMT AOI kungayambitse kuganiziridwa molakwika ndi kuphonya chiweruzo. Chifukwa zidazo zitha kukhala ndi zosadziwika bwino pakumvetsetsa kwake kwa zolumikizira za solder, kapena zolumikizira zina za solder sizingadziwike panthawi yozindikira, izi zitha kubweretsa kuganiziridwa molakwika komanso kuphonya chiweruzo, potero zimakhudza mtundu wazinthu. Kuonjezera apo, kusiyana kwa capacitance ndi njira zopangira khalidwe la zigawo zosiyanasiyana kungapangitsenso kuchepetsa kulondola kwa kuzindikira, kuonjezera chiopsezo cha kuganiziridwa molakwika ndi kuphonya chiweruzo.

Kachiwiri, kukonza molakwika kwa SMT AOI kungayambitsenso kuwonongeka kwa zida. Kugwira ntchito bwino kwa zida sikungasiyanitsidwe ndi kukonza nthawi zonse. Ngati sichisamalidwa bwino, chingayambitse kulephera kwa zida, kusokoneza kupanga bwino komanso mtundu wazinthu. Mwachitsanzo, zida zamakina zimatha kutha chifukwa chosowa kukonza, zomwe zimapangitsa kuchepa kwa kuzindikira; zida zamagetsi zamagetsi zitha kukhalanso ndi zovuta chifukwa cha fumbi kapena dzimbiri, zomwe zimakhudza momwe zimagwirira ntchito.

Pomaliza, kukonza molakwika kwa SMT AOI kungayambitsenso zovuta zachitetezo. Panthawi yokonza zida, ogwiritsa ntchito amatha kukumana ndi zoopsa monga kuvulala kwamakina, zoopsa zamankhwala, kuyipitsidwa kwa phokoso ndi ma radiation a electromagnetic. Ngati sizisamalidwa bwino, zoopsazi zitha kuwonjezeka, zomwe zingawononge chitetezo ndi thanzi la ogwira ntchito.

Chifukwa chiyani kusankha ife kugula SMT AOI Machine?

1. Kampani ili ndi mazana a SMT AOI omwe ali mu stock chaka chonse, ndipo mtundu wa zida zonse ndi nthawi yake yobweretsera ndizotsimikizika.

2. Tili ndi gulu laukadaulo la ukadaulo lomwe limatha kupereka ntchito zaukadaulo zoyimitsa kamodzi monga kusamutsa kwa SMT AOI, kukonza, kukonza, kuyezetsa mwatsatanetsatane CPK, kukonza bolodi, kukonza magalimoto, maphunziro aukadaulo, ndi zina zambiri.

3. Sikuti tili ndi zida zatsopano komanso zoyambirira zomwe zili m'gulu, timakhalanso ndi zipangizo zapakhomo, monga malamba, magwero a kuwala kwa kamera, ndi zina zotero. onjezerani malire a phindu.

4. Gulu lathu laukadaulo limagwira ntchito maola 24 usana ndi usiku. Pazovuta zonse zamaukadaulo zomwe mafakitale a SMT amakumana nazo, mainjiniya amatha kukonzedwa kuti aziyankha patali nthawi iliyonse. Pazovuta zovuta zaukadaulo, mainjiniya akulu amathanso kutumizidwa kuti akapereke ntchito zaukadaulo patsamba.

Mwachidule, AOI mosakayikira ndi chida chofunikira kwambiri pa SMT. Posankha ogulitsa ofanana, kuwonjezera pa kuwerengera ndi mtengo wamtengo wapatali, chidwi chapadera chiyenera kuperekedwa kuti ngati wogulitsa ali ndi gulu la akatswiri aluso, lomwe limagwira ntchito yofunikira kwambiri pakupanga zida zamakono m'tsogolomu.