Pulagi Makina - Tsamba3

Kodi makina ojambulira a SMT ndi chiyani?

Makina opangira plug-in amangoyika zida zamagetsi mumayendedwe odutsa pamabowo a board osindikizidwa kuti akwaniritse kulumikizana kwamakina ndi magetsi pakati pa zida zamagetsi ndi bolodi yozungulira.

Ndi mitundu ingati ya SMT Automatic Insertion Machine yomwe ilipo?

Makina opangira ma SMT makamaka amaphatikiza mitundu iyi: makina ojambulira okha, makina olumikizira a LED.

Makina ojambulira odziyimira pawokha ndi chipangizo chomakina chomwe chimangolowetsa zida zamagetsi nthawi zonse mumabowo a board osindikizidwa. Ikhoza kupititsa patsogolo kachulukidwe woyika, kukana kugwedezeka komanso kugwira ntchito bwino ndikuchepetsa ndalama zopangira. Zigawo za makina opangira plug-in zimaphatikizirapo dera, dongosolo la mpweya, mawonekedwe a XY, plug-in mutu msonkhano, kupindika ndi kumeta ubweya, makina owongolera okha, kubweza ndi kutsitsa, sequencer ndi chigawo chachigawo, chojambulira chigawo ndi centering kukonza dongosolo.

Makina a pulagi a LED amagwiritsidwa ntchito mwapadera kuyika zida za LED pa PCB. Liwiro lake lachidziwitso ndi 18,000 points / ora, lomwe liri loyenera kuyika zigawo zosiyanasiyana za LED, zokhala ndi mlingo wapamwamba wolowetsa ndi ntchito zambiri zosintha, zoyenera kuunikira, zowonetsera zowonetsera, magetsi a galimoto ndi madera ena.

Ntchito zazikulu za SMT Automatic Insertion Machine

Ntchito zazikuluzikulu zili ndi izi:

1. Kuyika kwa zigawo: Ntchito yaikulu ya makina a SMT plug-in ndikuyika molondola komanso mwamsanga zida zosiyanasiyana zamagetsi (monga resistors, capacitors, IC chips, etc.) pa malo omwe adakonzedweratu a bolodi losindikizidwa (PCB). Njirayi imadalira mitu yoyika bwino kwambiri, machitidwe owonetsetsa ndi kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe kake.

2. Kupanga zokha: Makina a plug-in a SMT amatha kukwaniritsa kupanga kosalekeza kosalekeza, kuwongolera kwambiri kupanga bwino komanso mphamvu. Kupyolera mu machitidwe oyendetsera kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe ka kayendetsedwe kabwino kake

3. Zosiyanasiyana: Zidazi zimatha kunyamula zigawo za SMD zamitundu yosiyanasiyana, mawonekedwe ndi mitundu kuti zikwaniritse zofunikira zopanga ma board ozungulira ovuta. Mwa kuphatikiza ntchito zapaintaneti ndikuwongolera zolakwika, njira yopangirayo imakhala yosinthika komanso yothandiza.

4. Kuwongolera Ubwino: Njira yodziwira ndi kuyankha kwamakina a SMT plug-in imatha kuzindikira nthawi yomweyo ndikuwongolera zolakwika panthawi yopanga kuti zitsimikizire mtundu wazinthu. Izi zikuphatikiza ntchito monga kusanja ma code okha, kulemba zilembo ndi kusanja zolakwika, kuzindikira zosintha zonse za kasamalidwe ka zinthu.

Kupyolera mu ntchitozi, makina a SMT plug-in atenga gawo lofunika kwambiri pakupanga mafakitale amakono, kupititsa patsogolo kapangidwe kake, kuonetsetsa kuti zinthu zili bwino, ndikuzindikira makina ndi kukonzanso kamangidwe.

Kodi njira zopewera makina a SMT plug-in ndi ziti?

Mfundo zazikuluzikulu zomwe ziyenera kutsatiridwa mukamagwiritsa ntchito makina a SMT plug-in ndi kuonetsetsa kuti zida zasankhidwa, masitepe ogwirira ntchito komanso kuwongolera khalidwe.

Choyamba, kusankha zida zoyenera ndi zida ndizofunikira kwambiri kuti ntchito ya SMT plug-in ipambane. Posankha zida, kuwonjezera pa kulabadira kukhazikika kwake ndi magwiridwe ake, kumasuka kwake komanso kugwira ntchito moyenera kuyenera kuganiziridwanso. Panthawi imodzimodziyo, kusankha zida zothandizira monga plug-in chigawo chowotcherera zida, solder phala ndi solder waya ndizofunikanso. Kusankhidwa kwa zida izi kudzakhudza mwachindunji ubwino ndi mphamvu ya DIP plug-in processing.

Kachiwiri, njira zoyenera zogwirira ntchito ndizofunikanso. M'pofunika kuonetsetsa kuti pulagi-mu zigawo zikuluzikulu akhoza molondola anaikapo mu zikhomo PCB bolodi. Njirayi imafuna chidwi chapadera pa kukhudzana pakati pa zigawozo ndi zikhomo kuti zitsimikizire kuti zizindikiro zamagetsi zimatha kufalikira bwino. Pambuyo pake, zigawozo zimagulitsidwa mwamphamvu ku bolodi la PCB pogwiritsa ntchito zida zoyenera zogulitsira. Mwanjira iyi, kuwongolera bwino kwa kutentha kwa soldering ndi nthawi ndiye chinsinsi chowonetsetsa kuti mtundu wa soldering uli wabwino.

Pomaliza, kuyang'ana kwabwino ndi kuwongolera maulalo sikunganyalanyazidwe. Mukamaliza DIP pulagi-mu processing, zigawo soldered ayenera mosamalitsa khalidwe anayendera. Mothandizidwa ndi zida zoyesera akatswiri, kulumikizidwa kwamagetsi kwa zigawozo kumatha kufufuzidwa bwino. Mavuto aliwonse akapezeka, amayenera kusinthidwa ndikukonzedwa nthawi yomweyo kuti atsimikizire mtundu womaliza wazinthu zamagetsi.

Chifukwa chiyani kusankha ife kugula pulagi-mu makina?

1. Kampaniyo ili ndi makina ambiri a SMT plug-in omwe amapezeka chaka chonse, ndipo zida zonse zomwe zili ndi zida komanso nthawi yobweretsera ndizotsimikizika.

2. Pali gulu laukadaulo laukadaulo lomwe limatha kupereka ntchito zaukadaulo zoyimitsa imodzi monga kusamutsa, kukonza, kukonza, kukonza bolodi, kukonza magalimoto, ndi zina zambiri zamakina a plug-in a SMT.

3. Sikuti tili ndi zida zatsopano komanso zoyambirira zomwe zili m'gulu, timakhalanso ndi zipangizo zapakhomo, monga ma nozzles, ndi zina zotero. Tili ndi fakitale yathu kuti tipange, zomwe zimathandiza kwambiri makasitomala kuchepetsa ndalama zogwiritsira ntchito ndikuwonjezera phindu.

4. Gulu lathu laukadaulo limagwira ntchito maola 24 usana ndi usiku. Pazovuta zonse zamaukadaulo zomwe mafakitale a SMT amakumana nazo, mainjiniya amatha kuyankha patali nthawi iliyonse. Pazovuta zovuta zaukadaulo, mainjiniya akulu amathanso kutumizidwa kuti akapereke ntchito zaukadaulo patsamba.

Mwachidule, makina opangira mapulagi amagwiritsidwa ntchito kwambiri pamakampani opanga zamagetsi. Kaya ndikuwongolera magwiridwe antchito, kuwonetsetsa kuti zinthu zili bwino kapena kuchepetsa mtengo wantchito, makina opangira mapulagi ndi zida zofunika kwambiri. Chifukwa chake pogula zida zofunika zotere za SMT, muyenera kusankha mosamala omwe ali ndi magulu aukadaulo ndi zida, ndikuganizira kufunikira ndi nthawi yake ya zida zogulitsa pambuyo pogulitsa, kuti zisakhudze magwiridwe antchito chifukwa cha kuchepa kwa zida.