DISCO (Japan DISCO) ORIGAMI XP series nkola ya UV laser cutting system ey’obulungi ennyo eyakolebwa naddala okulongoosa ebintu ebimenyamenya nga semiconductor packaging, FPC flexible circuit boards, LED wafers, n’ebirala Ebirungi byayo ebikulu mulimu:
Obuwanvu bw’amayengo: 355nm (ultraviolet), okulongoosa mu nnyonta
Obutuufu bw’okuteeka mu kifo: ±1μm (nga olina okuteeka mu kifo ekirabika mu CCD)
Sipiidi y’okusala: okutuuka ku 500mm/s (okusinziira ku buwanvu bw’ebintu)
Okuggya enfuufu mu ngeri ey’amagezi: enkola ey’okufuuwa N2 n’okusikiriza amasannyalaze
II. Okuzuula ensobi eza bulijjo n’okuzigonjoola
1. Okukendeeza/obutabeera mu ntebenkevu amaanyi ga layisi
Ebiyinza okuvaako ensonga eno:
Okukaddiwa kwa kirisitaalo ya layisi eya ultraviolet (Nd:YVO4) (obulamu bwa ssaawa nga 8,000-10,000)
Obujama bw’okungulu kwa kirisitaalo ekuba emirundi ebiri (LBO) .
Optical alignment offset (ekiva ku kukankana) .
Emitendera gy’okuddaabiriza:
Okuzuula mu ngeri ya spektral:
Kozesa mita y’amaanyi okupima 355nm output, attenuation>15% yeetaaga optical path calibration
Okuddaabiriza kirisitaalo:
Okwoza LBO crystal ne anhydrous ethanol + cotton swab atalina nfuufu (tokwata ku ngulu w’ekizigo)
Okupima ekkubo ery’amaaso:
Kozesa ekintu eky’enjawulo ekya DISCO okutereeza enkoona ya reflector (password y’olukusa yeetaagibwa)
2. Okusala ekifo drift (obutuufu obutali bwa bulijjo) .
Ebifo ebikulu ebikeberebwamu:
CCD camera focus essa essira ku nsonga eno:
Okwoza lenzi era oddemu okukola "Auto-Focus" calibration
Eggaali y’omukka elungamya ku pulatifomu y’okutambula:
Kebera okuddamu kwa linear motor encoder (ERR 205 alarm ya bulijjo)
Ebintu ebinywevu vacuum adsorption:
Diguli ya vacuum yeetaaga okuba >80kPa (ekikopo ekisonseka ekya ceramic ekiyonjo ekirimu obutuli) .
Enkola y’okukakasa amangu:
Sala omusono gwa giridi ogwa bulijjo era ogeraageranya okukyama wakati w’ekifaananyi kya dizayini n’ekkubo lyennyini
3. Enkola ya alamu code okukola
Alarm code Amakulu Okukola mu mbeera ez’amangu
ALM 102 Ebbugumu ly’omutwe gwa layisi liri waggulu nnyo Kebera okutambula kw’ekinyogoza amazzi (kyetaaga okuba >2L/min)
ALM 303 Safety interlock triggered Kakasa embeera ya sensa y’oluggi olukuuma
ALM 408 Puleesa y’enkola y’okuggya enfuufu temala Kyuusa HEPA filter (buli ssaawa 500)
III. Enteekateeka y’okuddaabiriza okuziyiza
1. Okuddaabiriza buli lunaku
Okwoza ebisasiro ebisigadde mu kifo we balongoosa (okuziyiza okuyungibwa kw’amasannyalaze okucaafuwaza eddirisa ly’amaaso) .
Wandiika data y’amaanyi ga layisi (okukyukakyuka kulina okuba <±3%) .
2. Okuddaabiriza buli mwezi
Kikyuseemu amazzi aganyogoza (obutambuzi <5μS/cm) .
Siiga ku ggaali z’omukka eza X/Y axis (kozesa giriisi eragiddwa DISCO)
3. Okuddaabiriza mu bujjuvu buli mwaka
Okukebera mu bujjuvu ekkubo ly’amaaso erya UV laser (ebyuma ebisookerwako eby’okupima byetaagibwa)
Okukyusa woyiro wa vacuum pump n’okukebera seal
IV. Enkola y’okulongoosa ssente z’okuddaabiriza
1. Enteekateeka y’okukendeeza ku nsaasaanya ya modulo ya layisi
Ekitundu Omuwendo gw’okukyusa mu kusooka Enteekateeka endala Omugerageranyo gw’okutereka
Nd:YVO4 kirisitaalo ¥180,000 Ekiristaayo eky’ekibiina eky’okusatu ekizzeemu okutondebwa ¥80,000 55%
Ekibinja kya lenzi ezissa essira ¥65,000 Lenzi ya quartz efuyiddwa mu maka ¥15,000 77%
Kaadi y’okufuga entambula ¥120,000 Okuddaabiriza ku ddaala lya chip ¥25,000 79%
2. Obukugu obukulu
Okwongera ku bulamu bwa kirisitaalo za layisi:
Okukkakkanya ebbugumu ly’okukola okuva ku 25°C okutuuka ku 20°C kiyinza okwongera ku bulamu ebitundu 40% .
Okukakasa ebintu ebikozesebwa mu maka:
HEPA filters, vacuum chucks, n’ebirala biyise mu kugezesebwa kw’okukwatagana kwa DISCO
V. Emisango egiwangudde
Ekyuma ekipakinga ebintu mu ngeri ya semikondokita (5 ORIGAMI XPs) .
Ekizibu:
Ebisale by’okuddaabiriza buli mwaka bisukka ¥1,200,000, okusinga olw’okukyusakyusa ennyo obutafaali bwa UV
Ekigonjoola ensonga yaffe:
Teeka modulo efugira ebbugumu lya kirisitaalo erya closed-loop
Kozesa okuddaabiriza laser polishing mu kifo ky’okukyusa crystal
Alizaati:
Enzirukanya y’okukyusa kirisitaalo yayongera okuva ku myezi 8 okutuuka ku myaka 3
Ensimbi zonna ezisaasaanyizibwa buli mwaka zakendeezeddwa okutuuka ku ¥400,000
VI. Obuwagizi obw’ekikugu
Inventory ya sipeeya: Module za UV optical, ebipande ebifuga entambula, n’ebirala.
Okuzuula obulwadde okuva ewala: Yeekenneenya ebiwandiiko by’ebyuma ng’oyita mu nkola ya DISCO Connect
Funa eby’okuddaabiriza ebikukwatako
Tuukirira abakugu baffe mu kuddaabiriza layisi ku bwereere:
"ORIGAMI XP Alarm Code Ekitabo eky'amangu".
Lipoota yo ey’okukebera obulamu bw’ebyuma
Weegezeemu empeereza ez’omu kitundu n’omutindo gw’enkola y’e Japan okulaba ng’ebyuma ebisala mu ngeri entuufu bikola bulungi era nga tebinywevu
—— Kkampuni ya DISCO ekola ku kuddaabiriza ebyuma bya layisi mu Asia Pacific